Aircon Contactor
The contactor is a power switch in the outdoor unit. When it fails, the unit may click, hum, or stay silent even when the indoor unit is calling for cooling.
What This Part Does
The contactor is an electrical switch in the outdoor unit. It connects power to the compressor and fan when the system calls for cooling.
The outdoor control path sends a signal to the contactor coil. The contactor then closes and lets power flow to the load side.
If the contactor does not close properly, the outdoor unit may not start even though the command is present.
How You Would Notice
The indoor unit may run, but cooling does not arrive. The outdoor unit may stay silent or make a click without full startup.
Some contactors fail on and off at first. The unit may cool on one cycle and fail on the next cycle.
Users often describe this as random no-cooling even though power is on.
- Indoor unit runs but outdoor unit does not start
- Click sound from outdoor unit with no cooling
- On-and-off no-cooling pattern between cycles
It Might Not Be The Contactor
A weak run capacitor can create a similar no-start pattern. The compressor may try to start but fail.
An outdoor PCB fault can stop the command from reaching the contactor. In that case the contactor itself may still be fine.
A compressor fault can also make the unit look dead on startup. We check the path step by step before naming the failed part.
How We Check
We check the startup path safely with power isolation and controlled testing. We confirm whether the outdoor unit is being asked to start.
Then we check whether the contactor is receiving the control signal and whether it closes when the signal is present.
We also inspect the contact points for burn marks or wear. Heavy wear often explains on-and-off startup behavior.
If the contactor works correctly, we continue to capacitor, PCB, or compressor checks.
What We Find And What Happens Next
No-start cases often narrow down to a contactor fault, capacitor fault, missing control command, or a deeper compressor-side issue.
| Finding | Next Step |
|---|---|
| Contactor not closing under signal | Replace contactor and retest startup |
| Contactor worn or burnt | Replace contactor and inspect related wiring |
| No command to contactor | Check outdoor PCB and control path |
| Contactor normal, startup still fails | Check capacitor and compressor path |
About The Repair
Contactor replacement is a focused outdoor-unit repair. The key point is matching the correct rating for the unit.
The repair only helps if the contactor is the real fault. It will not fix a bad capacitor or failed compressor.
We confirm the startup path before recommending the part change.
After Replacement
The outdoor unit should start cleanly when cooling is called. Startup should be steady and repeatable across cycles.
Cooling should return if the contactor was the main fault. If not, another startup-path fault may still be present.
We retest startup and cooling response before closing the job.
When We Tell You To Wait
If cooling still arrives and the issue happened only once, short-term monitoring may be reasonable while you record the pattern.
If the outdoor unit repeatedly fails to start, this is usually not a wait-and-see case because cooling is already affected.
We will tell you clearly when the pattern points to an active startup fault versus a one-time event.