Aircon Expansion Valve
The expansion valve controls how much refrigerant reaches your indoor coil. When it sticks or drifts, cooling becomes inconsistent. Most people assume gas loss. It is often not.
What This Part Does
Refrigerant travels through a loop. It needs to be metered — controlled — before it enters the indoor coil. The expansion valve does that.
It opens and closes to let the right amount of refrigerant through. If the room is warm, it opens more. If the room is cold enough, it closes back.
When the valve sticks or reacts late, refrigerant flow is off. Too little and the room stays warm. Too much and the coil may frost. The valve does not fail all at once — it drifts.
How You Would Notice
The aircon works well for part of the day, then suddenly cools less. Or vice versa.
You may notice the room never quite stays at the temperature you set. It overshoots or undershoots. Nothing looks broken.
In some cases the pipes or coil may frost over during some cycles but not others.
- Cooling varies through the day without a clear pattern
- Room temperature drifts above the set temperature
- Frost on indoor pipes or coil during some cycles
It Might Not Be The Expansion Valve
Refrigerant loss (gas leak) produces very similar symptoms. Both cause inconsistent cooling.
A top-up alone will not fix a valve control fault. If the valve is the problem, adding gas does nothing.
We check the refrigerant system and the valve control separately.
How We Check
We check the valve command signal and the thermal response together.
If the valve is responding correctly to commands, and cooling is still unstable, the refrigerant system is the next check.
If valve response is delayed or absent, we have a confirmed valve control fault.
We do not recommend replacement until the response data is clear.
What We Find And What Happens Next
We replace the valve only when control tests confirm the fault.
| Finding | Next Step |
|---|---|
| Valve response normal, gas low | Locate and fix leak, restore charge |
| Valve response delayed or absent | Replace expansion valve, retest system |
About The Repair
Expansion valve replacement is a mid-range repair. It involves opening the refrigerant circuit, which requires a recovery procedure.
If a technician recommends valve replacement without checking refrigerant pressure or valve command response first, ask what was actually tested.
Gas top-up is not a substitute for valve diagnosis.
After Replacement
A replaced expansion valve should restore stable cooling. The system needs to be recharged and verified after the repair.
If comfort is still inconsistent after replacement, the refrigerant charge or a related sensor may still need attention.
We do not close the job until cooling is confirmed stable.
When We Tell You To Wait
If cooling is inconsistent but the room still reaches a tolerable temperature, the urgency depends on how bad the swing is.
We will tell you on-site what the data shows and what the options are.
Our job is not to find something to repair. It is to tell you what is actually wrong.