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Daikin U4 PCB Failure After Lightning Surge

Aircon case in Pasir Ris, Singapore: electrical/control traced to outdoor PCB communication circuit damaged by power surge after targeted diagnosis checks.

Case Details

Reported
The aircon stopped working after a big thunderstorm last week. There is an error on the display and power cycling does not clear it. Someone told us both the indoor and outdoor units need to be replaced.
Unit
Daikin · Wall-mounted · 7–12 years
Location
HDB · Pasir Ris, Singapore

What We Checked

  • U4 communication error was displayed on the indoor unit.
  • Power cycling did not clear the error.
  • Indoor PCB was receiving power and responding to commands normally.
  • Signal voltage measurement on the S-terminal communication line showed a flat reading from the outdoor board — no transmission.
  • Outdoor unit showed no other visible damage — capacitor, compressor wiring, and fuses appeared intact.

The Diagnosis

The thunderstorm caused a power surge that damaged the communication circuit on the outdoor PCB. The outdoor board stopped transmitting its signal on the S-terminal line, which is how the indoor and outdoor units coordinate. The indoor PCB was unaffected — it was still sending and receiving normally on its end. The Daikin U4 error triggers specifically when indoor-outdoor communication fails, which is consistent with the outdoor board going silent.

What Fixed It

We explained that the fault was isolated to the outdoor PCB communication circuit. The indoor PCB, compressor, and all other components tested normal. Replacing the outdoor PCB would restore communication and clear the U4 error. A full system replacement was not necessary. We also recommended installing a surge protector on the aircon circuit to reduce the risk of future lightning damage.

The outdoor PCB was replaced. Communication between indoor and outdoor units resumed immediately, and the U4 error cleared. The system has been running normally since. A surge protector was installed on the aircon circuit breaker.

Why This Happens

Why lightning damage does not always mean full system replacement.

  • Power surges from lightning typically travel through the mains supply and hit the outdoor unit first, since it connects directly to the isolator.
  • The communication line between indoor and outdoor boards carries a low-voltage signal — measuring that signal isolates which PCB failed.
  • Replacing only the damaged PCB costs a fraction of a full system replacement and restores normal operation when the rest of the system is intact.

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